Product Description
Advantages of CHINAMFG Process Gas Compressor:
1. High quality material, Stable & Reliable operation
2. Low Maintenance cost & Low noise
3. Easy to install on site and connect with the user’s pipeline system to operate
4. Alarm automatic shutdown to protection machine function
5. Corrosion Resistance
Lubrication includes : Oil lubrication, low-oil lubrication and oil free lubrication;
Cooling method includes: Water cooling, and air cooling.
Installation type includes: Stationary and Skid Mounting.
1. Name: Diesel Enginee Driven 200bar High pressure Skid Mounted Air Compressor
2. Model: LG•V-20/10-200
3. Type: V type high pressure Piston Compressor & Low Pressure Screw Compressor
4. Driven method: Diesel Enginee driven (double output Axles) with C ummins diesel engine or Germany Manniheim diesel engine
The low pressure screw air compressor and the high pressure piston compressor are separately mounted on the 2 output axles of the diesel engine. The screw machine is directly driven by the diesel engine, and the piston machine is connected with the diesel engine through the reducer.
5. Cooling method: Closed water cooling (Each cooler and unit is water-cooled, and the heat- exchanged water is exchanged twice through the fan to meet the heat exchange requirements of the unit.)
6. Touch Screen display: High degree of automation, reliable performance, on behalf of the current technical level, to ensure that the MTBF 100 hours target.
For this Screw + Piston air compressor is mainly used for pipeline pressure test, sweeping line, gas lift and other projects in oil exploitation, and can also be used as a gas source with air volume above 10m3/min and pressure above to 15Mpa, 20MPa, 30Mpa, 40Mpa etc for other projects in the national economy. The compressor allows the user to step down pressure to use.
The compressor unit is in skid-mounted form, consisting of compressor main compressor, diesel engine, gas pipeline system, cooling system and control system. It is composed of a unit and is mounted on the whole skid-mounted and inner a metal cabinet.
The cabinet body is made of a metal cover, the top of the cover is opened with a vent, the exhaust port of the diesel engine is located outside the cover, and the exhaust muffler of the diesel engine is mounted on the top of the cover. The inside of the cabinet is provided with a lighting lamp, the door is provided with a lock, the front part is set as an operation surface, and the instrument operation cabinet leading to the unit is installed in the operation box. The lower part of the whole set is equipped with a lifting device, which should have sufficient strength to ensure the frequent lifting and transportation needs. Rust and paint inside and outside. The size of the whole set is controlled at 7000×2200×2200 (mm)
The whole compressor has complete performance, reliable quality, easy operation and high work efficiency. It is suitable for field and harsh construction environment (water, dustproof and shockproof). It is a mature styling product with reliable control and easy maintenance.
Inquiry to us!
Note:for the other customizing process gas compressor, please kindly send below information to our factory to calculate the producing cost for your item.
Clients’ inquiries should contain related parameters
A. The gas compression medium
B. Gas composition? or the gas purity?
C. The flow rate: _____Nm3/hr
D. Inlet pressure: _____ Bar (gauge pressure or absolute pressure)
E. Discharge pressure: _____ Bar (gauge pressure or absolute pressure)
F. Inlet temperature
G.Discharge temperature
H. Cooling water temperature as well as other technical requirement.
KEEPWIN TECHNOLOGY ZheJiang CO.,LTD is a high-tech joint-stock enterprise which specializes in the development and designing ,manufacturing and installation, mating remolding and sales service of compressors as well as the corresponding pre-and post-position purifying equipment. CHINAMFG offers you various range of gas compressor like normal standard screw compressor, piston compressor, diaphragm compressor, CNG compressor, CO2 compressor, Hydrogen compressor, Nitrogen booster compressor, etc. for your process handling needs. These products are developed with the highest level of professionalism and innovation. The premium grade raw material and advanced technology is utilized in the production process, which assists us in giving required shape, design and finish to the finished products. The products are then sent to the Quality Control Department for stringent quality tests on various parameters. We view client satisfaction as the witness of our products’ utility and application in all environments. In line with it, we have developed a general framework for comprehending new developments in the compressor industry.
Manufacture special customize Reciprocating Compressor
Besides general gas such as air, the compressed medium may also include flammable and explosive gas, such Natural Gas and Coal Gas as well as special gas which are toxic and corrosive. CHINAMFG has taken a series of technical measures in aspects such as structure material, explosion prevention, anto-control and protection to guarantee safety and reliability. Products are widely used in variety of industries such as Petrochemicals, Petroleum, Chemical textile, Gas Separation, Metallurgy Mine Machinery, Fine Chemicals, Pharmaceutical Chemicals, Energy Chemicals, Machinery Industry, Electronics Industry, Agriculture, Animal Husbandry and Defense Industry, Astronomy, Aerospace, Medical and other fields.
| VW series Technical Parameters | |||||||||
| No. | Model | Compressed medium | F.A.D (Nm3/min) | Power (KW) |
Inlet Pressure ( Mpa) |
Exhuast Pressure (Mpa) |
Dimension (L×W×H)mm |
N.W Weight (t) |
Power (KW) |
| 1 | VW-7/6~12 | Liquid gas | 7 | 90 | 0.6 | 1.2 | 2800X1800X2000 | 3.5 | 90 |
| 2 | VW-5/6~15 | Liquid gas | 5 | 75 | 0.6 | 1.5 | 2800X1800X2000 | 3.2 | 75 |
| 3 | VW-9/3~8 | Liquid gas | 9 | 90 | 0.3 | 0.8 | 3200X2000X1900 | 3.5 | 90 |
| 4 | VW-4.5/(3~15)~(6~20) | propylene gas | 4.5 | 90 | 0.3~1.5 | 0.6~2.0 | 3100X2100X1900 | 4 | 90 |
| 5 | VW-3/6~14 | atmosphere | 3 | 45 | 0.6 | 1.4 | 4000X2300X2700 | 6 | 45 |
| 6 | VW-1.5/0.8~16 | Pentafluoroethane | 1.5 | 22 | 0.08 | 1.6 | 3800X2470X2000 | 3 | 22 |
| 7 | VW-1.5/16 | Pentafluoroethane | 1.5 | 18.5 | 0 | 1.6 | 3800X2470X2000 | 3 | 18.5 |
| 8 | VW-31/2.2-3.5 | Natural gas | 31 | 90 | 0.22 | 0.35 | 2500x1800x1550 | 2.7 | 90 |
| 9 | 2VW-50/3.5 | CO2 | 50 | 220 | normal | 0.35 | 3350x1850x1650 | 6 | 220 |
| 10 | VW-13/0.02-3 | Coal gas | 13 | 75 | 0.002 | 0.3 | 2000x1630x1450 | 2.5 | 75 |
| 11 | VW-28/(0.1-1 .5)-3.5 | Oil field gas | 28 | 110 | 0.01-0.15 | 0.35 | 2300x1650x1550 | 3.3 | 110 |
| 12 | VW-80/2 | Coalbed gas | 80 | 250 | Atmospheric | 0.2 | 4400x2100x2200 | 7.5 | 250 |
| 13 | VW-20/8 | Two fluoroethane | 20 | 132 | normal | 0.8 | 2150x1800x1650 | 3.2 | 132 |
| 14 | VW-8.5/0.2-12 | Liquid gas | 8.5 | 75 | 0.02 | 1.2 | 1930x1630x1050 | 2.1 | 75 |
| 15 | VW-14/1 .5-16 | Chloromethane | 14 | 110 | 0.15 | 1.6 | 2050x1750x1550 | 3.7 | 110 |
| 16 | VW-11.7/0.4-7 | Chlorine | 11.7 | 45 | 0.04 | 0.7 | 2300x750x1450 | 2 | 45 |
| 17 | 2VW-25/25 | atmosphere | 25 | 250 | Atmospheric | 2.5 | 2800x1850x1550 | 2.1 | 250 |
| 18 | VW-2.5/3-250 | CNG | 2.5 | 110 | 0.3 | 25 | 2400x1600x1850 | 3.5 | 110 |
| 19 | 2VW-16.7/0.5-20 | Rich gas | 16.7 | 185 | 0.05 | 2 | 4200x1600x1600 | 6.5 | 185 |
| 20 | VW-26.7/0.5-10 | CNG | 26.7 | 250 | 0.05 | 1 | 4000x2000x2000 | 4.5 | 250 |
Test and inspection
1. Part Material Inspection: Before shipment inspecting the mechanical properties and chemical composition of the following parts and provide inspection reports: cylinder, cylinder head, crankshaft, crankcase, main bearing, connecting rod, piston rod, piston rod, cross head, connecting rod bush connecting bolt, cross head pin, etc.
2. Nondestructive inspection: the supplier shall perform non-destructive inspection of the following parts.
Hydrostatic test and pressure test
The test pressure of cylinder block, cylinder head, piston and other compressed parts is at least 1.5 times of the maximum allowable working pressure, and lasts more than 30 minutes. The test pressure of the above parts of the water chamber is at least 1.5 times the maximum allowable working pressure, not less than 0.6MPa.
Our services:
Keepwin Provides Top-Rated, Efficient Reciprocating Compressors And Parts. Energy Efficient. Industry Leading Warranty. Low Maintenance. Gas Solution Engineer and Easy Install, promises to give a definite reply within 6 hours for the after-sales product service, can provide overseas Installation service. We can customize all kinds of standard air compressor, flammable gas compressor, toxin gas compressor of reciprocating compressor & diaphragm compressor.
What is advantages of our company?
Right Compressor Right Solution Gas Engineer Company
Whether centrifugal, screw or reciprocating, CHINAMFG is the sole multi-compressor provider for you.
The Best Quality, The Most Reliability
What is need to consider when purchase a correct compressor Upgrade Your Gas Compressor to Save Money & Energy Consumption Gas compressors are a vital part of many industry applications.
Save money and energy in your industrial workplace by upgrading your gas compressor today!
| Warranty: | 1year |
|---|---|
| Lubrication Style: | Oil-less |
| Cooling System: | Water Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Horizontal |
| Structure Type: | Closed Type |
| Customization: |
Available
|
|
|---|
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What are the differences between stationary and portable air compressors?
Stationary and portable air compressors are two common types of air compressors with distinct features and applications. Here are the key differences between them:
1. Mobility:
The primary difference between stationary and portable air compressors is their mobility. Stationary air compressors are designed to be permanently installed in a fixed location, such as a workshop or a factory. They are typically larger, heavier, and not easily movable. On the other hand, portable air compressors are smaller, lighter, and equipped with handles or wheels for easy transportation. They can be moved from one location to another, making them suitable for jobsites, construction sites, and other mobile applications.
2. Power Source:
Another difference lies in the power source used by stationary and portable air compressors. Stationary compressors are usually powered by electricity, as they are designed for continuous operation in a fixed location with access to power outlets. They are connected to the electrical grid or have dedicated wiring. In contrast, portable compressors are available in various power options, including electric, gasoline, and diesel engines. This versatility allows them to operate in remote areas or sites without readily available electricity.
3. Tank Capacity:
Tank capacity is also a distinguishing factor between stationary and portable air compressors. Stationary compressors often have larger storage tanks to store compressed air for extended periods. The larger tanks enable them to deliver a continuous and steady supply of compressed air for longer durations without the need for frequent cycling. Portable compressors, due to their compact size and portability, generally have smaller tank capacities, which may be sufficient for intermittent or smaller-scale applications.
4. Performance and Output:
The performance and output capabilities of stationary and portable air compressors can vary. Stationary compressors are typically designed for high-volume applications that require a consistent and continuous supply of compressed air. They often have higher horsepower ratings, larger motor sizes, and higher air delivery capacities. Portable compressors, while generally offering lower horsepower and air delivery compared to their stationary counterparts, are still capable of delivering sufficient air for a range of applications, including pneumatic tools, inflation tasks, and light-duty air-powered equipment.
5. Noise Level:
Noise level is an important consideration when comparing stationary and portable air compressors. Stationary compressors, being larger and built for industrial or commercial settings, are often equipped with noise-reducing features such as sound insulation and vibration dampening. They are designed to operate at lower noise levels, which is crucial for maintaining a comfortable working environment. Portable compressors, while efforts are made to reduce noise, may produce higher noise levels due to their compact size and portability.
6. Price and Cost:
Stationary and portable air compressors also differ in terms of price and cost. Stationary compressors are generally more expensive due to their larger size, higher power output, and industrial-grade construction. They often require professional installation and may involve additional costs such as electrical wiring and system setup. Portable compressors, being smaller and more versatile, tend to have a lower upfront cost. They are suitable for individual users, contractors, and small businesses with budget constraints or flexible air supply needs.
When selecting between stationary and portable air compressors, it is essential to consider the specific requirements of the intended application, such as mobility, power source availability, air demands, and noise considerations. Understanding these differences will help in choosing the appropriate type of air compressor for the intended use.
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How are air compressors utilized in pneumatic tools?
Air compressors play a crucial role in powering and operating pneumatic tools. Here’s a detailed explanation of how air compressors are utilized in pneumatic tools:
Power Source:
Pneumatic tools rely on compressed air as their power source. The air compressor generates and stores compressed air, which is then delivered to the pneumatic tool through a hose or piping system. The compressed air provides the force necessary for the tool to perform various tasks.
Air Pressure Regulation:
Air compressors are equipped with pressure regulation systems to control the output pressure of the compressed air. Different pneumatic tools require different air pressure levels to operate optimally. The air compressor’s pressure regulator allows users to adjust the output pressure according to the specific requirements of the pneumatic tool being used.
Air Volume and Flow:
Air compressors provide a continuous supply of compressed air, ensuring a consistent air volume and flow rate for pneumatic tools. The air volume is typically measured in cubic feet per minute (CFM) and determines the tool’s performance capabilities. Higher CFM ratings indicate that the pneumatic tool can deliver more power and operate at a faster rate.
Tool Actuation:
Pneumatic tools utilize compressed air to actuate their mechanical components. For example, an air-powered impact wrench uses compressed air to drive the tool’s internal hammer mechanism, generating high torque for fastening or loosening bolts and nuts. Similarly, air-powered drills, sanders, nail guns, and spray guns rely on compressed air to power their respective operations.
Versatility:
One of the significant advantages of pneumatic tools is their versatility, and air compressors enable this flexibility. A single air compressor can power a wide range of pneumatic tools, eliminating the need for separate power sources for each tool. This makes pneumatic tools a popular choice in various industries, such as automotive, construction, manufacturing, and woodworking.
Portability:
Air compressors come in different sizes and configurations, offering varying degrees of portability. Smaller portable air compressors are commonly used in applications where mobility is essential, such as construction sites or remote locations. The portability of air compressors allows pneumatic tools to be used in various work environments without the constraints of being tethered to a fixed power source.
Overall, air compressors are integral to the functionality and operation of pneumatic tools. They provide the necessary power, air pressure regulation, and continuous airflow required for pneumatic tools to perform a wide range of tasks efficiently and effectively.
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What are the different types of air compressors?
There are several different types of air compressors, each with its own unique design and operating principle. Here’s an overview of the most commonly used types:
1. Reciprocating Air Compressors: Reciprocating air compressors, also known as piston compressors, use one or more pistons driven by a crankshaft to compress air. They operate by drawing air into a cylinder, compressing it with the piston’s up-and-down motion, and discharging the compressed air into a storage tank. Reciprocating compressors are known for their high pressure capabilities and are commonly used in industrial applications.
2. Rotary Screw Air Compressors: Rotary screw air compressors utilize two interlocking screws to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads. These compressors are known for their continuous duty cycle, high efficiency, and quiet operation. They are widely used in industrial, commercial, and automotive applications.
3. Centrifugal Air Compressors: Centrifugal air compressors rely on the principle of centrifugal force to compress air. They use a high-speed impeller to accelerate the incoming air and then convert the kinetic energy into pressure energy. Centrifugal compressors are commonly used in large-scale industrial applications that require high volumes of compressed air.
4. Rotary Vane Air Compressors: Rotary vane air compressors employ a rotor with sliding vanes that compress the air. As the rotor rotates, the vanes slide in and out of the rotor, creating compression chambers. Air is drawn in, trapped, and compressed as the vanes move. These compressors are compact, reliable, and suitable for small to medium-sized applications.
5. Axial Flow Air Compressors: Axial flow air compressors are primarily used in specialized applications such as aircraft engines and gas turbines. They utilize a series of rotating and stationary blades to compress air in a continuous flow. Axial flow compressors are known for their high flow rates and are designed for applications that require large volumes of compressed air.
6. Scroll Air Compressors: Scroll air compressors consist of two interlocking spirals or scrolls that compress the air. One spiral remains stationary while the other orbits around it, creating a series of expanding and contracting pockets that compress the air. Scroll compressors are compact, reliable, and commonly used in applications where low noise and oil-free air are required, such as medical and dental equipment.
These are just a few examples of the different types of air compressors available. Each type has its own advantages, capabilities, and ideal applications. The choice of air compressor depends on factors such as required pressure, flow rate, duty cycle, noise level, oil-free operation, and specific application requirements.
editor by CX 2023-09-30